Dong-A Pharmaceutical

01Dangjin Plant Plant with latest automation
and GMP IT System
Dangjin Plant is a GMP Certification
base with the latest equipment
and strict quality control, playing a
pivotal role in domestic medicine supply.
History
2021.09
  • Obtained manufacturing license
2022.03
  • Acquired BACCHUS GMP Certification
2022.04
  • Started the A Line production
2022.07
  • Started the B Line production and relocated the facilities of Dalseong Plant into Dangjin
2023.05
  • Acquired GMP Certification for medicines
  • Competitiveness High-speed
    automated
    equipment
  • Smart Quality Control GMP
    optimized
    IT solutions
  • BACCHUS production
    per year
    320million
    bottles
* Based of production lines of
  OTC drugs/medicinal drinks
  • Year of completion
    • 2021
  • Site area
    • 77,190m2
  • Building area
    • 20,096m2
  • Production workers
    • 84
  • Speed
    • A/B Line – Each 1,200BPM
  • Key Products
    • Bacchus D/F/Decafe
Process
  • 01 Weighing / Dissolving
    Weighing:
    Use a scale to accurately weigh
    and subdivide raw materials.
    Dissolving:
    Input the primary, secondary,
    and tertiary raw materials to the water-soluble
    and non-water-soluble dissolution tanks,
    and transfer to the formulation tank
    when completely dissolved.
  • 02 Dispensing / Sanitizing
    Dispensing:
    Transfer the dissolved primary, secondary,
    and tertiary raw materials to the dispensing tank,
    purge the 30,000 L and perform the final stirring to
    complete the semi-finished product.
    Sanitizing:
    Sanitize the semi-finished product with
    H.T.S.T 95℃ for at least 30 seconds.
  • 03 Cleaning / Filling
    Cleaning:
    Clean the inside and outside of the bottle with a bottle
    cleaner and dry with air.
    Filling:
    Fill the empty bottle with the set weight via the charger.
  • 04 Capping

    Using a rotating roller component that fits into the gap
    between the threads of the bottle neck, apply pressure
    in the direction of the threads to seal the product.

  • 05 Liquid foreign body
    inspection

    This is a process of inspecting semi-finished bottles
    for internal and external foreign bodies, contamination,
    and undercapacity using a liquid foreign body inspector.

  • 06 Case Packaging

    This is a process of arranging 10 bottles,
    filling the 10-bottle case, molding, gluing, pressing
    and printing with the production number
    and expiration date, and discharging the bottles.

  • 07 Loading

    This is a process of automatically loading, wrapping,
    and discharging the box products fed along
    a conveyor onto a pallet.

Process
01 Weighing / Dissolving
Weighing:
Use a scale to accurately weigh and subdivide raw materials.
Dissolving:
Input the primary, secondary, and tertiary raw materials to the water-soluble and non-water-soluble dissolution tanks, and transfer to the formulation tank when completely dissolved.
02 Dispensing / Sanitizing
Dispensing:
Transfer the dissolved primary, secondary, and tertiary raw materials to the dispensing tank, purge the 30,000 L and perform the final stirring to complete the semi-finished product.
Sanitizing:
Sanitize the semi-finished product with H.T.S.T 95℃ for at least 30 seconds.
03 Cleaning / Filling
Cleaning:
Clean the inside and outside of the bottle with a bottle cleaner and dry with air.
Filling:
Fill the empty bottle with the set weight via the charger.
04 Capping

Using a rotating roller component that fits into the gap between the threads of the bottle neck, apply pressure in the direction of the threads to seal the product.

05 Foreign body inspection

This is a process of inspecting semi-finished bottles for internal and external foreign bodies, contamination, and undercapacity using a liquid foreign body inspector.

06 Case Packaging

This is a process of arranging 10 bottles, filling the 10-bottle case, molding, gluing, pressing and printing with the production number and expiration date, and discharging the bottles.

07 적재

This is a process of automatically loading, wrapping, and discharging the box products fed along a conveyor onto a pallet.

Key Products
BACCHUS-D Quasi-Drug
BACCHUS-F Quasi-Drug
BACCHUS Decaffe Quasi-Drug
Mexilon Sol. OTC
Facilities Guide

Meet Dangjin Plant, the backbone of domestic pharmaceutical and quasi-drugs supplies

  • 3F
    Laboratory
  • 2F
    Plant Tour Road
  • 1F
    Bacchus Line

Select each zone to see more details.

Plant Tour Video

Watch the video to see the latest automation equipment and GMP IT System at the plant.

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Bacchus Line

The birthplace of BACCHUS, where two production lines (A Line and B Line) operate at a remarkable pace of 1,200 bottles per minute each.

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Finished Product Storage

Place where the products manufactured at the Dangjin Plant are stored prior to shipment.

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Plant Tour Road

Place where the tourists can see our filling, labeling, and packaging production lines in the Dangjin Plant.

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Laboratory

The QC laboratory at the Dangjin Plant, where chemical, device, and microbiological tests are carried out.

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Lobby

The main entrance to the Dangjin Plant. It is the main lobby before going to the BACCHUS Cafe, laboratory, and production sites.

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Bacchus Cafe

A break room for employees where BACCHUS products from each year are displayed. You can also experience creating BACCHUS labels.

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Connecting Room

The uniforms of the Walk Across the Country are on display and you can take photos in the photo zone.

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