2021.09
- Obtained manufacturing license
01Dangjin Plant
Plant with latest automation
and GMP IT System
and GMP IT System
Dangjin Plant is a GMP Certification
base with the latest equipment
and strict quality control, playing a
pivotal role in domestic medicine supply.
History
OTC drugs/medicinal drinks
-
Competitiveness High-speed
automated
equipment -
Smart Quality Control GMP
optimized
IT solutions -
BACCHUS production
per year 320million
bottles
OTC drugs/medicinal drinks
-
Year of completion
- 2021
-
Site area
- 77,190m2
-
Building area
- 20,096m2
-
Production workers
- 84
-
Speed
- A/B Line – Each 1,200BPM
-
Key Products
- Bacchus D/F/Decafe
Process
-
01
Weighing / Dissolving
- Weighing:
-
Use a scale to accurately weigh
and subdivide raw materials. - Dissolving:
-
Input the primary, secondary,
and tertiary raw materials to the water-soluble
and non-water-soluble dissolution tanks,
and transfer to the formulation tank
when completely dissolved.
-
02
Dispensing / Sanitizing
- Dispensing:
-
Transfer the dissolved primary, secondary,
and tertiary raw materials to the dispensing tank,
purge the 30,000 L and perform the final stirring to
complete the semi-finished product. - Sanitizing:
-
Sanitize the semi-finished product with
H.T.S.T 95℃ for at least 30 seconds.
-
03
Cleaning / Filling
- Cleaning:
-
Clean the inside and outside of the bottle with a bottle
cleaner and dry with air. - Filling:
- Fill the empty bottle with the set weight via the charger.
-
04
Capping
Using a rotating roller component that fits into the gap
between the threads of the bottle neck, apply pressure
in the direction of the threads to seal the product. -
05
Liquid foreign body
inspectionThis is a process of inspecting semi-finished bottles
for internal and external foreign bodies, contamination,
and undercapacity using a liquid foreign body inspector. -
06
Case Packaging
This is a process of arranging 10 bottles,
filling the 10-bottle case, molding, gluing, pressing
and printing with the production number
and expiration date, and discharging the bottles. -
07
Loading
This is a process of automatically loading, wrapping,
and discharging the box products fed along
a conveyor onto a pallet.
Process
01
Weighing / Dissolving
- Weighing:
- Use a scale to accurately weigh and subdivide raw materials.
- Dissolving:
- Input the primary, secondary, and tertiary raw materials to the water-soluble and non-water-soluble dissolution tanks, and transfer to the formulation tank when completely dissolved.
02
Dispensing / Sanitizing
- Dispensing:
- Transfer the dissolved primary, secondary, and tertiary raw materials to the dispensing tank, purge the 30,000 L and perform the final stirring to complete the semi-finished product.
- Sanitizing:
- Sanitize the semi-finished product with H.T.S.T 95℃ for at least 30 seconds.
03
Cleaning / Filling
- Cleaning:
- Clean the inside and outside of the bottle with a bottle cleaner and dry with air.
- Filling:
- Fill the empty bottle with the set weight via the charger.
04
Capping
Using a rotating roller component that fits into the gap between the threads of the bottle neck, apply pressure in the direction of the threads to seal the product.
05
Foreign body inspection
This is a process of inspecting semi-finished bottles for internal and external foreign bodies, contamination, and undercapacity using a liquid foreign body inspector.
06
Case Packaging
This is a process of arranging 10 bottles, filling the 10-bottle case, molding, gluing, pressing and printing with the production number and expiration date, and discharging the bottles.
07
적재
This is a process of automatically loading, wrapping, and discharging the box products fed along a conveyor onto a pallet.
Key Products
Plant Tour Video
Watch the video to see the latest automation equipment and GMP IT System at the plant.
